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Why Have Fleet Maintenance Costs Risen So Steeply?

Posted by Wilmar, Inc.

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Fleet maintenance costs have experienced a drastic increase recently, posing a significant challenge for businesses that rely on commercial vehicles as a source of livelihood. The increments can be attributed to higher commodity prices, a shortage of skilled auto technicians, increasing vehicle technology complexity, and more.

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Supply chain disruptions in the wake of the COVID-19 pandemic and a lack of outsourcing maintenance operations also play a role in driving up maintenance costs. Let's explore these contributing factors and examine some strategies businesses can implement to help manage their fleet maintenance costs.

Increasing Complexity in Vehicle Technology

Vehicles today have evolved into highly complex machines, incorporating sophisticated technologies. From advanced engine management systems to intricate infotainment and safety features, these mechanizations have revolutionized the driving experience. However, this integration of intricate technology in Electric Vehicles (EVs), for example, comes at a cost.

Repairing and servicing modern vehicles require diagnostic tools, software, and expertise specific to each make and model. As a result, maintenance cost surges have forced fleet managers to invest in specialized technician training and equipment to help diagnose and fix complex issues, ultimately impacting the overall cost of fleet ownership.

Unexpected Breakdowns and Unscheduled Maintenance

Unexpected vehicle breakdowns and subsequent unscheduled maintenance can have significant cost implications for fleet operations. Repairing or replacing one or more commercial vehicles isn't cheap, especially if specialized parts are needed. Breakdowns resulting in unplanned downtime cause costly disruptions to delivery schedules, leading to lost revenue. It may require last-minute arrangements for alternative transportation, such as renting or leasing vehicles, further adding to the expenses.

Unscheduled maintenance increases overall maintenance costs due to the need for expedited repairs, overtime pay for mechanics, and the potential for more extensive damage if the issue goes unaddressed. Inefficient fuel consumption or subpar vehicle performance during breakdowns can also increase operational costs.

Vehicle Parts and Components Unavailability

A vehicle parts shortage can impact fleet maintenance costs and overall operational efficiency. When there's a parts scarcity, fleet managers face challenges sourcing replacements, leading to increased costs and delays in commercial vehicle repairs. Inefficient repairs and maintenance can bring about more extensive damage to other vehicle components, culminating in even higher repair expenses.

Fleet productivity and efficiency are then compromised as vehicles operate below optimal, increasing fuel consumption, which adds to fleet maintenance costs. Part shortages also result in vehicle downtime, reduced fleet productivity, and operational inefficiencies.

Strategies to Help Manage Fleet Maintenance Costs

Many factors have played a role in the current rising fleet maintenance costs, including higher commodity prices, labor shortage, increasing vehicle technology complexity, and supply chain disruptions, among others. To help manage fleet maintenance costs, commercial vehicle businesses should focus on preventive maintenance by scheduling regular maintenance for their vehicles. This helps identify and address potential issues before they become costly problems.

Investing in advanced vehicle diagnostic tools and technology can improve efficiency and accuracy in maintenance procedures. Also, training and retaining a skilled workforce can lead to effective and timely repairs, reducing downtime and overall costs. Outsourcing maintenance tasks to specialized service providers or negotiating favorable maintenance contracts can also help minimize operational expenses.

Driver training programs and working with fuel-efficient vehicles optimize fuel consumption, which can contribute to cost savings in the long run. It's also crucial to keep trucks in top condition even when they're not in use. Always check the fuel tank system and engine for damage and assess the batteries regularly, particularly during long storage periods, because they can freeze over the winter months.

Further, examine tire pressure and treads for improper balance, worn shock absorbers, or other suspension issues to save you from costly repairs or replacements. By implementing these strategies, commercial vehicle businesses can better manage their maintenance costs for the smooth operation of their fleet. Finally, contact us at Wilmar Inc for more invaluable advice on keeping your fleet maintenance costs down.

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Topics: Fleet Management, Fleet Maintenance, Fleet News

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